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Job Title: Sr. Process Engineer

Job Description

Drives technological improvement activities and process improvement activities. Creates and implements new products/processes, improves productivity, reduces customer complaints, and reduces costs. Coordinates implementation of new capital manufacturing equipment and processes to optimize production and increase capacity. Drives improvements to reduce scrap, raise quality levels and optimize processes. This individual will work extensively in their Class 7 clean room, performing validations and setting up processes. Ideal candidate will have extrusion and medical tubing experience.

Responsibilities

+ Evaluate, implement, and monitor processes and operating systems for the manufacture of flexible packaging products.

+ Drive global projects, including identifying and sourcing capital needs to achieve best-in-class technology and processing.

+ Perform cost improvement projects and quality improvement projects to support manufacturing goals that positively impact and reduce COGS.

+ Define and manage project activities for commercial release of new products and corresponding manufacturing processes while meeting expectations for sustainable, efficient, repeatable, and reproducible manufacturing operations.

+ Collaborate with site operations leadership to identify and resolve technical systemic challenges and support commercial solutions.

+ Act as a conduit to the commercial team in determining product requirements for new opportunities, including quote support as needed, regarding cost structures and milestone timelines.

+ Manage major validation efforts by scoping master validation plan and executing complex validation requirements with documented protocols, test methods, and reports for execution of design verification and validation testing.

+ Translate customer needs into quantifiable CTQs that can be used to scope projects, report progress to targets, and create actionable plans to meet customer requirements.

+ Apply risk management best practices to the development process by identifying hazards, estimating and evaluating associated risks, controlling these risks, and monitoring the effectiveness of risk controls.

+ Collaborate and communicate effectively in a cross-functional organization. Use strong presentation skills to present technical information to audiences with diverse backgrounds and connect technical concepts to business outcomes.

Essential Skills

+ Expertise in extrusion, polymer extrusion, and tubing.

+ Experience with polyolefin materials and the ability to recommend different material families based on application and end product use.

+ Understanding of the flexographic printing process, including inks, plate materials, diluents, drying, and overall printing process.

+ Proficiency in applying Project Management tools, Design of Experiment, Design for Lean Six Sigma, and Statistical Analysis.

+ Bachelor’s degree in engineering or equivalent experience in a related field.

+ 10+ years of industry experience in polymer extrusion and converting highly preferred.

Additional Skills & Qualifications

+ Experience with medical equipment and medical devices.

+ Proven track record of being resourceful and innovative in driving projects to completion.

+ Effective communication of project expectations to team members and stakeholders in a timely and clear fashion.

+ Strong problem-solving skills, including the ability to identify errors and deficiencies and perform research.

Work Environment

This role will involve extensive work in a Class 7 clean room, performing validations and setting up processes. The work environment is fast-paced and requires collaboration across multiple departments. The position may require the use of specialized equipment and adherence to stringent quality and safety standards. The typical work hours and shifts will be discussed during the interview process.

Pay and Benefits

The pay range for this position is $90000.00 - $120000.00/hr.

Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following: • Medical, dental & vision• Critical Illness, Accident, and Hospital• 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available• Life Insurance (Voluntary Life & AD&D for the employee and dependents)• Short and long-term disability• Health Spending Account (HSA)• Transportation benefits• Employee Assistance Program• Time Off/Leave (PTO, Vacation or Sick Leave)

Workplace Type

This is a fully onsite position in Pleasant Prairie,WI.

Application Deadline

This position is anticipated to close on May 23, 2025.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email [email protected] (%[email protected]) for other accommodation options.