• Manufacturing Sr Engineer I

    Zimmer Biomet (Warsaw, IN)


    At Zimmer Biomet, we believe in pushing the boundaries of innovation and driving our mission forward. As a global medical technology leader for nearly 100 years, a patient’s mobility is enhanced by a Zimmer Biomet product or technology every 8 seconds.

     

    As a Zimmer Biomet team member, you will share in our commitment to providing mobility and renewed life to people around the world. To support our talent team, we focus on development opportunities, robust employee resource groups (ERGs), a flexible working environment, location specific competitive total rewards, wellness incentives and a culture of recognition and performance awards. We are committed to creating an environment where every team member feels included, respected, empowered and recognised.

     

    What You Can Expect

     

    Provide manufacturing engineering services to support efficient manufacturing processes; engineering services may include cell management, process development, project management, process validation, tool design, and troubleshooting; create, maintain, and improve controlled technical documents such as engineering drawings, procedures, bill of materials and routers; generate and implement Engineering Change Orders; support a wide variety of processing applications such as machining, finishing, cleaning, heat treating, bonding, molding, etc.; conduct feasibility studies to estimate product cost and analyze capital equipment, capacity, and capability requirements; conduct time studies to establish standard production rates; identify and lead process improvement activities to improve equipment and process efficiency; establish and improve process methods which meet performance and quality requirements; responsible for selection, installation, qualification (IQ/PQ/OQ) of tooling and/or capital equipment utilized in product manufacture; lead CAPA, Issue Evaluations and NCs to mitigate and resolve quality defects; perform MSAs to challenge existing and establish new inspection systems/methods; lead cross functional teams focused on continuous improvement activities; develop and execute project plans and schedules for work activities; create project schedules and provide budgetary input for cost reduction and new product projects. Documents project activities; lead cross functional teams for the purpose of post market and continuous improvement activities; and evaluate multiple options to select the most appropriate processes and machining methods.

     

    How You'll Create Impact

     

    What Makes You Stand Out

     

    Must have 3 years of experience in job offered or related position and must have 3 years of experience with medical device industry regulations related to Quality control procedures and systems, such as Engineering Change Management System, Nonconformance Report and Disposition, Engineering Specifications, Corrective and Preventive Action (CAPA).

    Must have 2 years of experience with the following:

    + Problem solving with root cause analysis utilizing process capability studies and six-sigma in a manufacturing environment;

    + Implementing process improvements utilizing lean manufacturing and statistical techniques; with operations/ machine data collection software Minitab; and

    + Maintaining technical documents like Design History file (DHF), Device Master Record (DMR), Risk Management File (Control plans, pFMEA) and technical documents as required.

    Must have 1 year of experience with the following:

    + Control procedures, such as the Change Management System, Nonconformance Reports, Engineering Specifications, Corrective and Preventive Action (CAPA), and Work Instructions; and

    + Statistical Process Control concepts, process development, CNC programming terminology, and tooling design concepts.

    Your Background

    + Requires a Bachelor’s degree in Mechanical Engineering, Industrial Engineering, or Manufacturing Engineering or related Engineering field, or foreign equivalent.

    Travel Expectations

    + Position requires up to 10% of domestic travel.

    + 40 hours per week, Monday through Friday, 8:30 AM to 5:00 PM

     

    Zimmer, Inc., 56 E Bell Drive, Warsaw, IN 46582

     

    EOE/M/F/Vet/Disability