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URGENT: Sr. Process Engineer

Job Description

The Sr. Process Engineer is responsible for driving technological and process improvements, implementing new products and processes, and enhancing productivity while reducing customer complaints and costs. This role involves coordinating the implementation of new capital manufacturing equipment and processes to optimize production and increase capacity, as well as improving scrap reduction, quality levels, and process optimization. The ideal candidate will have experience in extrusion and medical tubing, and will work extensively in a Class 7 clean room, focusing on validation and process setup.

Responsibilities

+ Evaluate, implement, and monitor processes and operating systems for the manufacture of flexible packaging products.

+ Drive global projects, including identifying and sourcing capital needs to achieve best-in-class technology and processing.

+ Perform cost improvement and quality improvement projects to support manufacturing goals and reduce cost of goods sold (COGS).

+ Define and manage project activities for the commercial release of new products and corresponding manufacturing processes.

+ Collaborate with site operations leadership to identify and resolve technical systemic challenges and support commercial solutions.

+ Act as a conduit to the commercial team to determine product requirements for new opportunities, including quote support regarding cost structures and milestone timelines.

+ Manage major validation efforts by scoping master validation plans and executing complex validation requirements.

+ Translate customer needs into quantifiable critical-to-quality (CTQs) metrics to scope projects and create actionable plans to meet customer requirements.

+ Apply risk management best practices to the development process.

+ Collaborate and communicate effectively in a cross-functional organization, using strong presentation skills to present technical information.

Essential Skills

+ Expertise in tubing, process engineering, plastics extrusion, and extrusion process.

+ Experience with PVC tubing extrusion and medical equipment.

+ Bachelor’s degree in engineering or equivalent experience in a related field.

+ Industry experience in polymer extrusion and converting.

+ Familiarity with Polyolefin materials and ability to recommend different material families based on application.

+ Understanding of flexographic printing processes, including inks, plate materials, diluents, and drying.

+ Demonstrated ability to apply tools within Project Management, Design of Experiment, Design for Lean Six Sigma, and Statistical Analysis.

+ Effective communication skills to convey project expectations to team members and stakeholders.

Additional Skills & Qualifications

+ Extrusion Subject Matter Expert.

+ Resourceful and innovative approach to driving projects across the finish line.

+ Problem-solving skills to identify errors and deficiencies and perform research.

Work Environment

The Sr. Process Engineer will work primarily in a Class 7 clean room environment, utilizing advanced technologies and equipment to perform validations and set up processes. The position requires collaboration with cross-functional teams, and the ability to present technical concepts to diverse audiences. The role demands adaptability and resourcefulness in a dynamic manufacturing setting.

This role is actively reviewing reviewing applications and moving fast - apply today! We'd love to hear from you!

Pay and Benefits

The pay range for this position is $43.27 - $57.69/hr.

Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following:

• Medical, dental & vision • Critical Illness, Accident, and Hospital • 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available • Life Insurance (Voluntary Life & AD&D for the employee and dependents) • Short and long-term disability • Health Spending Account (HSA) • Transportation benefits • Employee Assistance Program • Time Off/Leave (PTO, Vacation or Sick Leave)

Workplace Type

This is a fully onsite position in Pleasant Prairie,WI.

Application Deadline

This position is anticipated to close on Jul 16, 2025.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email [email protected] (%[email protected]) for other accommodation options.