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Sr. Manufacturing Engineer
- Actalent (Addison, TX)
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Job Title: Senior Manufacturing EngineerJob Description
As a Senior Manufacturing Engineer, you will be at the forefront of driving continuous improvement in our manufacturing operations. Utilizing advanced Lean Six Sigma methodologies, you will aim to enhance efficiency, reduce waste, and improve product quality. The ideal candidate is a data-driven problem solver with experience in implementing sustainable process improvements within a high-mix, low volume production environment. This role requires expertise in assembly processes involving machined components, injection molded plastics, sheet metal, PCBAs, and wire harnesses.
Responsibilities
+ Lead process improvement initiatives using Lean Six Sigma tools such as DMAIC, Kaizen, 5S, and Value Stream Mapping.
+ Analyze production processes to identify inefficiencies and recommend solutions to enhance productivity and reduce costs.
+ Design, develop, and optimize manufacturing processes for both new and existing products.
+ Lead cross-functional teams to resolve production issues, drive root cause analysis, and implement corrective actions.
+ Collaborate with quality, design, and supply chain teams to ensure manufacturability and design for excellence (DFx).
+ Implement automation and digital manufacturing technologies where applicable.
+ Provide technical mentorship to junior engineers and production staff.
+ Drive improvement of key performance indicators (KPIs) related to process efficiency, scrap rates, downtime, and throughput.
+ Ensure compliance with safety, regulatory, and quality standards.
+ Support capital project planning and execution for new equipment and process changes.
Essential Skills
+ Bachelor’s or Master’s degree in Mechanical, Industrial, or Manufacturing Engineering.
+ Minimum of 7+ years of relevant experience in a manufacturing environment.
+ Certified Lean Six Sigma Green Belt, with Black Belt certification strongly preferred.
+ Proven success in leading continuous improvement projects with measurable results.
+ Strong understanding of statistical analysis and process control (SPC, DOE, PFMEA).
+ Experience with ERP and MES systems; proficiency in CAD and simulation tools.
+ Excellent communication, leadership, and project management skills.
Additional Skills & Qualifications
+ Experience in automotive, aerospace, or medical devices industries.
+ Familiarity with regulatory compliance such as FDA, ISO, AS9100, etc.
+ Working knowledge of automation systems, robotics, or smart manufacturing technologies.
+ Knowledge of modern manufacturing practices, including Industry 4.0 technologies.
Work Environment
The work environment involves collaborating with cross-functional teams in a dynamic manufacturing setting. You will be using cutting-edge technologies, including CAD and simulation tools, and working towards implementing Industry 4.0 practices. This role offers a challenging yet rewarding opportunity to contribute to the production of high-precision aviation products, adhering to stringent safety, regulatory, and quality standards.
Pay and Benefits
The pay range for this position is $100000.00 - $120000.00/yr.
• Health and Dental are available at zero cost for employees, including an HSA option• Basic Life/AD&D and Long Term Disability (LTD) insurance are zero cost for employees• Vision, Supplemental Life/AD&D, Short Term Disability (STD), Accident and Critical Illness insurance available with optional employee’s participation• A 401k plan with company match• Health, Dental, Vision, Life, STD, Accident and Critical Illness are effective 1st of the month following 30 days of employment• 401k plan and LTD insurance effective 1st of the month following 90 days of employment
Workplace Type
This is a fully onsite position in Addison,TX.
Application Deadline
This position is anticipated to close on Jul 30, 2025.
About Actalent
Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.
The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.
If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email [email protected] (%[email protected]) for other accommodation options.
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