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Senior Engineer Manufacturing I

Exton PA

The Senior Engineer Manufacturing I will provide technical leadership, machine design, and processing expertise towards process development, scale up, and commercialization for new and existing product lines. They will be leading a large team of Research, Commercialization, and Quality Engineers tasked with developing and/or improving current and future products/processes, direct or participate in project teams within the PMP/project management process. and lead the implementation of the project to production.

Key Responsibilities:

+ Lead process development, process characterization, scale up and commercialization of new products/processes from lab and pilot scale to high volume manufacturing

+ Drive continuous improvement on projects/processes to enhance productivity, yield, cycle time and operating efficiency

+ Develop and manage project plans for process development activities to generate process design information for scale-up and evaluate process technical risks

+ Recommend and specify process equipment, determine sizing requirements, facilitate equipment procurement and fabrication, and identify instrumentation, controls and automation requirements

+ Provide technical support for both new and existing processes to achieve operational excellence

+ Update product /process documentation within the Engineering Change Notice process

+ Lead or participate in dsm-firmenich PMP Silver base projects

+ Support Manufacturing Excellence (MSA, OEE, IP, IER, and DICI)

+ Review & approve MOCs & ECNs

+ Review, disposition, & approve non-conformance reports, deviations, rework orders, engineering test files (ETF), design control & risk management reports

We Bring:

+ A competitive compensation package, with comprehensive health and welfare benefits

+ A place to grow and develop

+ A company that is purpose-led and performance-driven in a corporate culture that values people and planet

+ The opportunity to work on growing brands and build on a strong foundation

+ The chance to make improvements and make an impact on the business

You Bring:

+ Bachelors or Master’s degree in Engineering – Biomedical, Mechanical, Electrical, Chemical, Materials, or related field

+ 5–8 years of experience in the medical device or related industry, with a focus on manufacturing settings; experience working in an industrially focused research and development organization is also considered.

+ Proven track record in implementing process improvements and transferring technologies from lab/pilot scale to commercial production.

+ Proficient in the use of MS Office, Word, Excel, PowerPoint, MS Project, Minitab, CAD Software, and SharePoint

+ Demonstrated project management experience. Ability to apply Project Management techniques according to PMP.

+ Extensive experience of chemical and melt processing techniques (i.e. machining, injection molding, extrusion, sterilization), manufacturing machinery and tooling.

+ Extensive knowledge of medically useful biomaterials (bio-resorbable and non-degradable).

+ Extensive knowledge and expertise working with Engineering & Quality tools (Statistics, Lean Six Sigma, DFM, DOE)

+ Working knowledge and experience working with the Regulatory pathways associated with IDE, 510k, PMA, & CE including the associated ISO & ASTM standards.

+ Extensive knowledge of electrical wiring schematics, electrical diagrams as well as PLC & PC programming.

+ Lean Six Sigma Green Belt certification preferred.

The salary or hourly wage scale provided reflects the pay range dsm-firmenich expects to pay the successful candidate for the position. Individual pay offered will be based on the applicant’s job-related skills, experience, relevant education, or training, and primary work location.

In addition to base salary, we also offer a comprehensive total rewards package, inclusive of annual incentive pay, a retirement savings plan, health care coverage, paid time off, recognition programs and a broad range of other benefits. All benefits and incentives are subject to eligibility requirements.

About dsm-firmenich

At dsm-firmenich, we don’t just meet expectations – we go beyond them. Join our global team powered by science, creativity, and a shared purpose: to bring progress to life.

From elevating health to making fortified food and sustainable skincare, the impact of your work here will be felt by millions – every single day. Whether it’s fragrance that helps you focus, alternative meat that’s better for the planet, or reducing sugar without losing flavor, this is where you help shape the future of nutrition, health, and beauty for everyone, everywhere.

And while you’re making a difference, we’ll make sure you’re growing too. With learning that never stops, a culture that lifts you up and the freedom to move across businesses, teams, and borders. Your voice matters here. And your ideas? They’re essential to our future.

Because real progress only happens when we **go beyond, together.**

Agency statement

We’re managing this search directly at dsm-firmenich. If you’re applying as an individual, we’d love to hear from you. We’re not accepting agency submissions or proposals involving fees or commissions for this role.