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This position is On-Site in Janesville, WI - Relocation assistance provided as needed!Job Description: Chemical Process Engineer

We are urgently seeking a Chemical Process Engineer to lead the transfer, setup, and optimization of a critical chemical manufacturing process involving pyrophoric iron. The ideal candidate will have direct experience with hydrogen reduction processes, furnacing, and powder blending operations. You will be responsible for bringing an existing process from paper to production, with support from government subject matter experts and internal teams.

Responsibilities

+ Lead the technology transfer and setup of the pyrophoric iron production line.

+ Oversee process design, equipment specification, and installation.

+ Manage hydrogen reduction and furnacing operations to produce activated iron.

+ Ensure safe handling and storage of pyrophoric materials to prevent air reactivity.

+ Develop and optimize automated powder blending and dispensing systems.

+ Collaborate with internal teams and external SMEs to ensure process success.

+ Train junior engineers and hand off the process once stabilized.

+ Support future chemical engineering projects at the facility.

Essential Skills

+ 3+ years of experience in Chemical/Process Engineering.

+ Experience with pyrophoric materials.

+ Working knowledge of activated metals.

+ Hydrogen reduction process experience.

+ Chemical and reactive testing experience.

Additional Skills & Qualifications

+ Bachelor’s or Master’s degree in Chemical Engineering.

+ 3-5+ years of experience in chemical process engineering, preferably with pyrophoric materials or metal reduction.

+ Proven experience in process scale-up, equipment commissioning, and production ramp-up.

+ Familiarity with CAD tools.

+ Strong understanding of chemical safety, especially with reactive materials.

+ Excellent problem-solving and communication skills.

+ Experience in government or defense-related chemical manufacturing is a plus.

+ Experience in automated powder handling systems is advantageous.

Pay and Benefits

The pay range for this position is $100000.00 - $125000.00/yr.

Eligibility requirements apply to some benefits and may depend on your jobclassification and length of employment. Benefits are subject to change and may besubject to specific elections, plan, or program terms. If eligible, the benefitsavailable for this temporary role may include the following:

• Medical, dental & vision• Critical Illness, Accident, and Hospital• 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available• Life Insurance (Voluntary Life & AD&D for the employee and dependents)• Short and long-term disability• Health Spending Account (HSA)• Transportation benefits• Employee Assistance Program• Time Off/Leave (PTO, Vacation or Sick Leave)

Workplace Type

This is a fully onsite position in Brookhaven,PA.

Application Deadline

This position is anticipated to close on Aug 14, 2025.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email [email protected] (%[email protected]) for other accommodation options.