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Robotic Welding Programmer
- Generac Power Systems (Eagle, WI)
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We are Generac, a leading energy technology company committed to powering a smarter world.
Over the 60 plus years of Generac’s history, we’ve been dedicated to energy innovation. From creating the home standby generator market category, to our current evolution into an energy technology solutions company, we continue to push new boundaries.
Primary Purpose
A robotic welding programmer programs, sets up, tests, and maintains robotic welding systems to produce high-quality, efficient welds by creating and optimising weld paths and parameters. Key responsibilities include interpreting blueprints, adjusting robot movements, troubleshooting issues, performing preventative maintenance, and collaborating with production and engineering teams to ensure consistent manufacturing processes and quality controls.
Major Responsibilities
+ Create and manage weld programs for robotic systems, often using teach pendants to define weld paths and movements.
+ Configure and calibrate robotic welding cells, including fixturing, to prepare for production.
+ Evaluate existing programs and implement changes to improve cycle times, weld quality, and overall manufacturing efficiency.
Testing and Validation:
+ Perform test runs and quality checks on completed welds to ensure they meet required standards and specifications.
+ Conduct routine maintenance and minor repairs on robotic welding equipment to ensure optimal performance.
+ Identify and resolve technical issues and malfunctions in robotic systems to minimize downtime.
+ Keep detailed records of welding cycles and machine performance.
+ Work closely with engineers, welders, and other production staff to refine processes and address manufacturing challenges.
Minimum Job Requirements:
Education - Bachelor's degree or job-related experience is acceptable.
Certification / License - 6 Axis Industrial Robot Programming - Minimum 2 years.
Fanuc experience is required - Minimum 2 years.
Preferred Job Requirements:
Education Bachelor’s Degree in Engineering/Automated Systems/Controls Engineering or Equivalent Technical Degree or 5 years’ experience in an engineering field.
Work Experience:
Safety Systems Experience to include safety PLC integration (PILZ, Allen Bradley), light curtain and safety scanners.
Industrial / Equipment Systems Integration to include motion and servo control.
Experience with Robot to PLC Interface - Omron and Siemens is preferred.
General experience with electrical schematics, pneumatic circuits, and risk assessment.
Off-Line Robotic Simulation Experience -preferred. Omron and Siemens is preferred.
Yaskawa is preferred.
Automotive factory experience is desired.
Skills & Knowledge:
Blueprint interpretation: Ability to read and understand technical drawings and specifications.
Welding knowledge: Understanding of various welding processes, weld schedules and parameters. Knowledge with AWS D1.1 and D1.3 specifications preferred.
Robot programming: Proficiency with the programming interfaces and languages of different robot manufacturers.
Technical skills: Aptitude for hands-on technical work, calibration, and basic repair.
Problem-solving: Strong analytical skills to diagnose and resolve complex technical issues.
Communication: Effective teamwork and communication skills to collaborate with colleagues and vendors.
**Physical Demands** : While performing the duties of this job, the employee is regularly required to talk and hear; and use hands to manipulate objects or controls. The employee is regularly required to stand and walk. On occasion the incumbent may be required to stoop, bend or reach above the shoulders. The employee must occasionally lift up to 25 - 50 pounds. Specific conditions of this job are typical of frequent and continuous computer-based work requiring periods of sitting, close vision and ability to adjust focus. Occasional travel.
_“We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law.”_
Over the 60 plus years of Generac’s history, we’ve been dedicated to energy innovation. From creating the home standby generator market category, to our current evolution into an energy technology solutions company, we continue to push new boundaries.
As one of the leaders and largest suppliers of power generation equipment and technology, the work we do touches millions of lives. Employees at Generac are encouraged to be innovative and are valued as an integral part of our global team. Our challenging goals develop knowledgeable employees dedicated to helping continue Generac’s success. Generac provides individuals the opportunity to work in a fast-paced agile work environment where their work makes a difference in people’s lives and their own.
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