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10919BR

PRS Facility Location:

EMD Muncie, IN Locomotive - 462

Job Purpose:

The purpose of the position is to ensure all products are free from defects and in compliance with engineering and manufacturing specifications and standards. In the instance of any non-conformance, this position works to resolve them fully and provide guidance on process enhancements and improvements.

Req ID:

10919BR

Company Description:

Progress Rail stands at the intersection of legacy and innovation—driving the future of rail with a pioneering spirit. Since its founding in 1983, the company has grown to become one of the world’s largest and most trusted providers of railroad products, services, and technologies. Today, Progress Rail delivers a comprehensive portfolio of cost-effective solutions to railway customers around the globe. From the rails themselves to the EMD® locomotives that ride them, the company’s products are in operation across more than 100 countries—powering progress and connecting communities. In 2006, Progress Rail joined Caterpillar Inc., further strengthening its ability to lead the rail industry with cutting-edge technology, unmatched expertise, and a commitment to excellence. At Progress Rail, the team is not just building the future of rail—they are making history every day.

Education / Training:

• Engineering degree (Mechanical, Industrial, Electrical) or equivalent training and experience.

Preferred:

• MS in engineering or MBA.

Job Title:

Senior Supplier Quality Engineer

City:

Muncie

Key Job Elements:

• Conduct production part approval processes to eliminate quality non-conformances from impacting operations.

o Define PPAP requirements and review submissions for conformance to stated requirements

o Participate in Advanced Product Quality Planning (APQP) for NPI with suppliers

• Investigate, define, and resolve quality non-conformances. Vet supplier interim and permanent corrective actions for effectiveness.

o Resolve systemic and chronic supplier quality issues through focused attention

• Conduct supplier audits and coach for continuous improvement

o Identify process gaps and make recommendations for correction

• Work closely with supply chain, engineering, operations to develop supplier capability effectively and collaboratively

o Identify high risk suppliers and work to mitigate associated risks

o Apply advanced knowledge of manufacturing and engineering processes to guide improvement and solutions

o Report out regularly, updating leadership with critical information

• Proactively work with supplier on lean activities that provide better quality and cost savings

• Assist purchasing in cost reduction and supplier cost recovery projects with existing suppliers

Qualifications and Experience:

• Required

o Extensive experience with welding processes, symbols, visual acceptance criteria, industry codes, and equipment (preferred CWI)

o Experience with fabrication processes (laser, forming, welding, painting)

o Experience with manufacturing fixture design and usage

o Engineering degree (Mechanical, Electrical,)

o Function in accordance with the principles outlined in the Code of Conduct and Values in Action

o Advanced knowledge of Supplier Development methodology

o Advanced knowledge of manufacturing processes and controls

o Advanced knowledge of PPAP, control plans, capability analysis, PFMEA, DFMEA, etc.

o Advanced communication skills; collaborative; change agent qualities

o Creative thinking capability for problem solving, 8D, 5Y methodology

o Basic usage of ERP systems

o Ability to travel as needed (40%)

• Preferred

o Locomotive experience

o Knowledge of six sigma, lean manufacturing and corrective action planning; Six sigma black belt

o Knowledge of metrology, statistical measurement capability

o Bilingual with proficient oral and written skills

Essential and Physical Activities Functions

• Strength – Position requires lifting of 50lbs. Requires stamina and strength to work in tight and confined spaces while inspecting components;

• Motion – Position requires standing and/or walking the majority of the day. Frequent walking, squatting, kneeling and climbing of steps and stairs;

• Vision/Hearing Requirements – Exposed to high levels of noise and vibration from using tools. Position is exposed to cutting torches and welding operations. The use of proper PPE is required. The position requires the ability to read QWI and schematics and understand instructions;

• Work Environment – Position can be located inside or outside, dependent on situation. When inside, the employees are subject to temperature extremes in non-temperature controlled environments. When outside employees are subject to all weather elements. Employees will work with oils and other lubricants;

• Emotional Demands – Expected to work and cooperate as part of team in order to meet production requirements;

• Safety – Position is safety sensitive, as it requires working in and around live tracks and operation and repair of heavy equipment. Position requires strict adherence to safety policies (i.e blue flag) and use of all PPE.

EEO:

Progress Rail is an Equal Opportunity Employer, including Veterans and Individuals with Disabilities.

Benefits:

Compensation and benefits offered may vary depending on multiple individualized factors, job level, market location, job-related knowledge, skills, individual performance, and experience. Please note that salary is only one component of total compensation at Progress Rail.**

+ Competitive Salary

+ 401(k) plan with up to 6% company match (no waiting period with immediate vesting)

+ Medical/Dental/Vision/Life/Disability Insurance

+ Supplemental Accident, Critical Care, and Hospital Insurance available along with an HDHP and HSA with seed money

+ Flexible Spending Accounts

+ Paid Vacation

+ Paid Holidays

+ Paid Time-Off (PTO)

+ Employee Assistance Plan

+ Education Assistance Program

+ Employee Recognition Programs

+ Site specific Production and Incentive Plans

+ Site specific Step and Skill Level Wage Adjustment Plans

+ Site Specific Relocation and Sign-on Bonus Programs

_*Benefits eligibility varies by job position, full-time/part-time and regular/temporary status. The provisions of the plan documents control such benefits._

_**Subject to position, eligibility, and plan guidelines._

Job Category:

Engineering

State::

Indiana