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Job Title: Process Engineer IIIJob Description

The Process Engineer III will take on technical ownership of the production process, overseeing complete process control to ensure maximum uptime, efficiency, and quality. The engineer will mentor other process engineers and lead efforts in new product development and production integration. This role demands ingenuity, flexibility, and problem-solving skills using RCCA, Lean Six Sigma, or similar tools. The primary objective is to maintain and improve production processes, recommending and executing upgrades to process control and taking leadership in production/equipment enhancements. Experience in continuous reinforced composite materials is essential.

Responsibilities

+ Execute all process engineering activities across a range of processes, including manufacturing, process control/optimization, and scrap reduction.

+ Recognize, implement, and troubleshoot tools providing root cause and corrective actions in impregnation or batch mixing processes.

+ Lead and support in establishing and measuring process performance standards related to quality, waste, and throughput.

+ Contribute to operational reviews and efforts for safety, process improvements, and cost reduction.

+ Support investigations and execute RCCA in operational non-conformances and customer-related issues.

+ Plan, lead, and execute capital projects and process improvement activities.

+ Participate in customer site audits/qualifications and visits.

+ Define and document product and processing parameters, capability, and cost reductions.

+ Evaluate, troubleshoot, and solve quality processes, safety, and process-led improvements.

+ Document and create manufacturing processes and methods per AS9100 quality system.

+ Create and provide training for manufacturing configurations and control plans.

+ Collaborate with various departments to achieve company objectives.

+ Support multiple projects simultaneously.

+ Assist with safety and environmental issues in manufacturing processes.

+ Perform other duties as assigned and be available for off-hour work when needed.

Essential Skills

+ Bachelor’s Degree in material science, engineering, chemical, mechanical, or related field.

+ More than seven years of experience in composite materials or aerospace manufacturing.

+ Experience with mentorship, training, or supervision preferred.

+ In-depth understanding of statistical analysis, process control, project management, RCCA, and FMEA.

+ Lean Six Sigma Green Belt or Black Belt training (certification preferred).

+ Strong knowledge of Root Cause, PFMEA, Statistics, and SQC/SPC.

+ Proficiency with business ERP systems (e.g., Microsoft Dynamics D365).

+ Clear communication skills in English.

+ Ability to work with interdisciplinary teams and leadership.

+ Maintain neat, orderly, and safe work areas; follow PPE safety procedures.

Additional Skills & Qualifications

+ Previous experience with composite part manufacturing or composite impregnation processes.

+ Experience with thermoset/thermoplastic resin systems with carbon and/or glass tape/fabrics.

Work Environment

This is an onsite role. The work environment adheres to strict safety procedures, including PPE. The role requires collaboration with various departments such as Manufacturing, Maintenance, Process Technology, R&D, Quality Assurance, and Receiving/Shipping.

Job Type & Location

This is a Permanent position based out of Morgan Hill, CA.

Pay and Benefits

The pay range for this position is $100000.00 - $130000.00/yr.

401k medical dental vision i

Workplace Type

This is a fully onsite position in Morgan Hill,CA.

Application Deadline

This position is anticipated to close on Dec 4, 2025.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email [email protected] (%[email protected]) for other accommodation options.